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更新时间:2020-09-11 信息编号:s91ponk30e4686
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浙江谦达机电科技有限公司

超级节能型多功能三组分弹性体浇注机(可加色):
Super Energy-efficient Three-component Elastomer Casting Machine (Colors can be added)

一、用途:用于生产MOCA、BDO为扩链剂的TDI/MDI/NDI聚氨酯浇注弹性体制品,可以在本机混合头直接加入色浆。
Application
Used for production of TDI/MDI/NDI polyurethane elastomer products of which chain extender is MOCA and BDO. Mill base can be filled in the mixing head directly.

二、机器功能特点:
Features:

1、节能:?? 本机加温的热能由原子运动摩擦产生,属料鑵内部产生热量,故加热效率高,升温快(预热30分钟即可工作),热损失小,由于整机都抛弃了导热油夹套加热,所以机器体积小,内部空间大,使维护保养变得更方便,同时更加节能(装机容量不足20KW,老机型的1/4)环保。
1. Energy efficient.
The heat is generated from friction of atomic motion insdie storage tank and thus has high heating efficiency, short heating time( 30 minutes of preheating) and less heat loss. Due to the abandonment of the traditional jacket heating with conduction oil, the machine has small size and large inner space, convenient maintenance and is much more energy efficient(15KW installed capacity, only a quarter of the capacity of old type machine) and environment friendly.

2、一键切换色浆功能:本机可以多组分(多4组)色浆独立或同时添加入混合头,可以快速方便的一键切换颜色,还可以根据CMYK调色原理任意组合调配出客户喜欢的颜色,同时本加色系统均可以独立调节压力,使之与原料的压力相匹配,避免了色浆不出或色浆不均匀的现象发生,从而保证了产品色泽度一致与更多的颜色种类。
2. Easy swith of mill base.
Multi combination(max 5) of mill base can be filled in mixing head independently or at the same time. Colors can be swithed with one button, fast and convenient. Users can get their favourite color with different combination based on CMYK colors mixing principle. Pressure can be adjusted independently to meet the pressure of raw material. It can avoid situations of no mill base or being uneven. This guarantees more and nice colors of product.

3、压力可调的针阀机头(本公司已申请专利):众所周知浇注机理想的状态是浇注与循环压力相近,这样才能保证各组分浇注出料的时间一致及流量稳定,本机所有组分出料均由针阀控制,故浇注压力与循环压力均可调节致佳值,从而保证比例的及各组分出料时间一致,不会产生刚开始浇注时比例失调及没有色浆的问题(老款机型每次浇注开始都会浪费200-400g原料)而浪费原料。
3. Needle valve machine head with adjustable pressure.
As is well known, the ideal state of casting machine is the pressure of pouring is similar to the pressure of circulation and this can guarantee consistent pouring and filling time of each component and stable flow. The filling of each component is controlled by needle valve and thus both the pouring pressure and circulation pressure can be adjusted to the best value to guarantee accurate proportion and consistent pouring time of each component. There will be no problem of raw material waste beacause of proportion imbalance at the beginning of pouring or no mill base. At the beginning of pouring process in old type machine, there is a waste of 200-400g material.

4、精致的混合头:本机机头由316不锈钢加工而成,光洁度好,不会生锈美观耐用,由于本机采用的垂直切割搅拌技术,锚式混合头能轻松使物料的搅拌均匀而不需要很高的转速(3000-3500r/min).混合室体积小(小流量搅拌室直径3CM,大流量搅拌室直径4CM),内只需设置一个清洗针阀就能完全清洗干净,(老式机型内设两只清洗阀)故每次清洗浪费的二氯甲烷及原料相对都会节约50%以上。
4. Accurate mixing head.
Mixing head of this machine is made in 316 grade stainless steel and has nice smooth finish and appearance. As the most advanced vertical cutting and stirring technology has been adopted on this machine, the anchor mixing head can stir material well and even without need for high rotate speed(3000-35000r/min). The mixing chamber has a small size(dia:3cm) and there is only one cleaning needle valve(2 in old type machine) and thus it can save more than 50% dichloromethane and raw materials.

5、电气控制:本机采用10.1寸触摸屏做上位机(根据客户要求也可选用15英寸触摸屏),采西门子可编程控制器做下位机,同时使用西门子压力温度测控模块,原装德国高温压力传感器,西门子高速混合电机,所有的这一切保证了机器的稳定可靠性,温度采用PID算法、度更高、智能化比例测试、在触摸屏上可以预算设置完成计量泵所需的转速.一个人就可以完成比例测试操作。
5. Electric control.
A 10.1’’ touch screen is used on this machine as upper computer and Siemens PLC is used as lower computer. Siemens measurement and control system for pressure and temperature with modular architecturem, Germany imported original high temperature pressure sensor, Siemens high-speed mixing motor guarantee stable performance of machine. Temperature is calculated with PID arithmetic with better accuracy. Rotary speed can be budgeted and set through screen. Operation of percentage test can be completed by one person.

6、远程协助功能(可选):本机可通过互联网(有线或无线网络)远程协助客户解决操作中所出现的问题,监测判断数据的正确性及远程升级软件系统,让客户在短的时间内解决碰到的问题。
6. Remote assistance(optional).
Connected to internet, remote assistance can be provided to help users solve problems in operation, detect and judge the data accuracy and upgrade software system. Users can solve problems at the earliest.

7、保护功能:本系统保护电路完善,包含压力保护、过载保护、缺料保护、计量泵未启动保护(避免某一计量泵未启动而浇注)所有的故障均在触摸屏上诊断显示,随时查阅故障记录。方便迅速的找出故障所在,解决问题。
7. Protection function.
The system has complete protective circuit including pressure?protection, overload protection, lack of material protection and metering pump no-work protection(avoid pouring with one of metering pumps not working). All errors are displayed in touch screen and error records can be reviewed anytime. It’s convenient to find out problems and solve them.

8.防忘清洗功能:本机气冲清洗流程时间可以任意设置,在每一次浇注完成后设定时间内自动报警提醒清洗,以免操作工在浇注后忘记清洗而致使混合室内原料固化而无法拆卸及清理搅拌套搅拌头。
8. Cleaning reminder.
The air-water cleaning time can be set. Within the set time after pouring processs, the machine will give alarm for cleaing so operators will not forget to clean. This can avoid material getting solidified inside mixing chamber and stiring head being unable to remove.

9、停电清洗及放料功能:本机内置UPS电源(可选),在意外停电时UPS电源自动启动,可以在一定时间能完成机头清洗及放料,不会导致混合头堵塞及无法拆卸。
9. Cleaning and discharging function in case of power failure.
Built-in UPS power is optional. The UPS power will start automatically when there is a power failure and the machine will complete cleaning and discharging process to avoid mixing head getting stuck and being unable to remove.

10、多组分任意组合功能:本机多可以做到7组分(包括色浆及催化剂),能适用于生产TDI/MDI/NDI等不同异氰酸酯体系及使用不同扩链剂的弹性体制品.
10. Arbitrary combination of multi components.
Max 7 components including mill base and catalyst are available. It’s suitable for production of different isocyanate system like TDI/MDI/NDI and elastomer products with different chain extenders.

11、本机自带MOCA融化装置,从原先把MOCA外部加热融化倒入料罐改为直接向料罐投入颗粒MOCA,大大节约了时间及劳力,同时不会因为加热MOCA温度过高而导致MOCA变色,致使生产出的制品颜色发黄。
11. The machine is equipped with MOCA melting device. Instead of filling MOCA inside discharging hopper before melting, MOCA granules are filled inside charging bucket directly. And this has saved much time and labour and MOCA will not change color because of high heating temperature and final product will not be yellow-tinged.

12、本机各组分可任意组合,可组合成AB AC BC ABC等四种模式 ,方便TDI/MDI/NDI原料组合方式切换。比例范围宽真正实现一机多用
12. Four combinations AB, AC, BC, ABC are available of each component. It’s convenient for switch of material combination TDI/MDI/NDI. It has a wide ratio range and realises multi-purpose on one machine.
13.稳定的加色调压系统(专利技术):由于生产过程中色浆所占比例小,容易造成压力差值大出不了色浆,故在加色系统中加设了色浆调压稳压系统,保证产品颜色的饱和度及均匀度。
13.Stable color pressure regulation system(patented technology): Due to the small proportion of color slurry in the production process, it is easy to cause pressure difference can not be greater than the color slurry, so a pressure regulation and pressure stabilization system is added to the color system to ensure the saturation and evenness of the product.


14.增加手机APP功能,无论您身处何地也能对生产现场了如指掌,同时方便设备厂家与用户之间的沟通,生产过程中的错误参数设置能及时得到指正,以便更好的服务客户。
14.Add the mobile APP function, no matter where you are, you can also know the production site well, and at the same time facilitate the communication between equipment manufacturers and users. The error parameter setting in the production process can be corrected in time to better serve customers.

15.搅拌密封采用锥度浮动密封技术,杜绝了老式机型让人头痛的机头窜料问题。
15.The mixing seal adopts the taper floating seal technology to eliminate the most headache of the old-fashioned model.

16.转速闭环控制:各计量泵电机主轴增设编码器,在线检测转速并反馈给控制系统实时做出运算使转速永远稳定在目标转速(精度千分之一转),完全避免了变频器控制方式中的低速扭矩小及负荷变化造成的转速不稳定。
16.Speed closed-loop control: each measurement pump motor spindle additional encoder, online test speed and feedback to the control system real-time operation to make the speed always stable at the target speed(accuracy one-thousandth turn), The speed instability caused by low speed torque and load change is completely avoided in the control mode of frequency converter

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